Drug Product Manufacturing Applications Drug Product Manufacturing Applications
Process Instrumentation and Valves

Process Instrumentation and Valves

Our Process Instrumentation and valve solutions improve performance and capabilities to reduce time-to-market, lower cost-base and increase quality and efficiencies, while matching market requirements with a demand-driven supply chain. 

These pharmaceutical instrumentation innovations cover a wide variety of products, equipment and machinery, each enhancing performance and outcomes with diagnostics, self-calibration, aseptic and sanitary solutions. Control valve diagnostics drive reliability, maintenance scheduling/planning, parts and effective troubleshooting.

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Lower labor time
Cog Wheels
Enable proactive asset management
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Promote maintenance planning and decrease maintenance costs
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Decrease miscommunication and wasted efforts
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Ensure precise measurement and control
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Reduce start-up time and cost to commission
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Leverage real-time input for better decision-making and resources utilization
Calibration and Instrumentation Management

Calibration and Instrumentation Management

Our Calibration and Instrumentation Technology solutions provide best-in-class innovations for precision, reliability and quality.

Track all instrument configurations, monitor changes with configuration roll-back abilities, automatically identify potential issues through diagnostics, and effortlessly issue work orders through CMMS. Additionally, easily confirm correct instrumentation, provide input to scheduling and planning, commission devices and loop checks, track and rectify diagnostics, and calibrate and repair valves and instruments on-site or off-site.

Target
Increase accuracy and reduce cost of instrument and valve configuration management to meet compliance requirements more cost effectively
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Practice predictive maintenance versus time-based maintenance, saving effort and money
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Streamline maintenance with diagnostic data-driven automated work orders
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Utilize expertise to determine corrective actions to minimize troubleshooting and down time
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Reduce start-up time and cost to commission
Hour Glass
Leverage diagnostics to help eliminate unplanned downtime
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Provide real-time data to production planning to increase multi-discipline productivity, plant overall uptime and throughput
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Repair valves and instruments back to factory specifications for compliance and optimal operations, minimizing downtime and maximizing productivity
Essential Asset Monitoring for Predictability

Essential Asset Monitoring for Predictability

Our Essential Asset Monitoring solution improves equipment reliability, including pumps, heat exchangers, blowers, compressors, pipes and vessels, cooling towers and other types of equipment.

These innovations help you avoid production loss by predicting failures through diagnostics and AI analysis, cost-effective pervasive sensing, genre-focused mobile apps and tools, and connection to CMMS, ER/P, and scheduling applications.

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Improve production throughput by decreasing unplanned downtime
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Reduce spare part inventory by ordering parts based on requirement predictions
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Predict, plan and utilize downtime affectively across multiple disciplines using real-time data
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Use real time production schedule input to better utilize resources and avoid miscommunications
Flexible Automation for ROI

Flexible Automation for ROI

Our Flexible Automation solutions provide flexibility, reduce and fix production costs, improve quality, and prevent health and safety issues.

This best-in-class innovation provides S88 recipe-based structure for easy reconfiguration and product change-overs, modular hardware with plug-and-play field interchangeable I/O, and built-in, easy-to-use advanced diagnostics. Additionally, you gain advanced control and tools for compliance, IoT integration, data integrity with flexibility, the ability to execute and manage solution deliveries predictably in a compliant manner, and lifecycle support.

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Trim operating and expense costs by running multiple products, or campaigns utilizing the same assets
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Decrease WIP by allowing quick compliant changeovers and release by exception
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Increase throughput and ROI by reducing downtime for compliant upgrades over life cycle of assets
Hour Glass
Cut unplanned downtime and operational costs, and increase schedule reliability by enabling asset health and diagnostics and increasing OEE
Target
Identify and deliver targeted ROI utilizing correct technology and approach
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Reduce time to market and scale up by moving to real-time release and release by exception
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Minimize assay time and error through embedded PAT for in-line measurement and control
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Ensure data integrity for compliance and analytics
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Ensure solutions best fit needs predictably and on schedule
All-Embracing Compliance and Data Management

All-Embracing Compliance and Data Management

Our industry-leading Compliance and Data Management solutions allow you to capture, organize and analyze data consistently, automatically, and across multiple sites. 

Our experts assist you with developing requirements right through to implementation, complete with full training and support. These innovations ensure you shorten product time to market, enhance data integrity and product quality, and maintain repeatable and reliable operations.

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Choose robust and reliable electronic systems to meet compliance with regulations
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Reduce burden on resources and risk of quality errors
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Provide critical data to the right people efficiently for timely, compliant accurate decisions
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Record data integrity to ensure product quality
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Minimize time to market and increase profitability
Advanced Process Analytical Technology

Advanced Process Analytical Technology

Our Process Analytical Technology (PAT) solution helps drive new ways to design, analyze and control manufacturing processes by measuring critical raw and processed material quality and performance attributes. Becoming more efficient while reducing over-processing enhances efficiency and minimizes waste, ultimately ensuring final product quality.

Through our PAT innovations, we'll help you optimize processes, decrease release times and WIP, simplify disparate automation systems, enhance regulatory compliance, establish agile and flexible start-to-finish manufacturing facilities, reduce time to market, achieve reduce tech transfer and scaling solutions, and embrace digital transformation, Industry 4.0 and IoT adoption.

Chemical Beaker
Reduce batch variability
Globe
Stay globally competitive
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Make real-time informed and responsive decisions
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Increase yield with innovative technologies
Stopwatch
Shorten time to market
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Achieve operational excellence, while staying within resource, manufacturing and compliance constraints
Goal-Driven Operations Management

Goal-Driven Operations Management

Our Operations Management solutions ensure optimal design, operations and supply chain, all in a regulatory compliant manner through best practices and operational excellence. From selecting and tracking raw materials to product distribution, our experts help ensure you meet all your manufacturing goals.  

This transformational path reduces human error, enforces compliance, eliminates resource-intensive paper systems, simplifies automated system data integration, improves variation handling in operations, and offers valuable, real-time operational monitoring, analytics and alerts. 

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Use repeatable and reliable operational systems
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Leverage electronic systems make record keeping simple and easy to manage
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Utilize flexible operational tools to provide contextualized situational awareness to respond to system variations
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Enable analytics and reporting to optimize operations and determine root cause analysis for corrective actions
Maximum Efficiency Production Scheduling

Maximum Efficiency Production Scheduling

Our Production Scheduling solution gains efficiencies through seamless integration between existing data and automation infrastructure, identifying conflicts and constrains prior to technology transfer. 

Leveraging real-time modeling allows you to improve quality, productivity, flexibility and manageability of manufacturing facilities, while accounting for variability in processes.

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Gain insight into manufacturing variability and overall equipment effectiveness (OEE)
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Streamline automation and operation systems, including new system introductions
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Maximize production throughput capacity and resource planning, from equipment to personnel
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Identify, evaluate and mitigate constraints, manufacturing schedules and other critical activities

Talk to one of our experts

724-746-3700
Get in touch with an expert, find the nearest ECI location or send us a note about your next project.
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