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Distillation and Fractionation Distillation and Fractionation
Optimize fractionator and distillation processes.

Optimize fractionator and distillation processes.

Distillation and fractionation units must produce sidecuts and finished products that meet specifications while maintaining efficient operation and controlling energy usage. ECI provides process-control solutions for fractionators and distillation units to help refineries manage process conditions, minimize disturbances, and improve recovery.

Our team can help optimize fractionator and distillation processes through proper process-control adjustments and instrumentation selection. The result is improved refinery efficiency, more consistent operation, and better control of product quality.


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Distillation and Fractionation Process Overview

One of the biggest challenges in separation processing is obtaining the desired yield of sidecuts and products that meet specifications while maintaining the lowest practical cost and energy usage.

ECI’s experts can evaluate the process-control requirements for your fractionator or distillation unit and help select the appropriate instrumentation and control approach. Our advanced process-control expertise can help minimize disturbances, improve recovery, and increase refinery efficiency.

Reflux control

Reflux control is a critical part of distillation-column operation. The reflux loop may be configured as either a flow-controlled or temperature-controlled loop and is used to adjust the purity of the overhead product.

A poorly operating reflux-control valve can cause product purity to oscillate, make the column difficult to control, and reduce process efficiency. Accurate and reliable control and measurement help the unit respond more consistently and support the required overhead-product purity.

ECI provides reflux-control solutions designed to help refineries operate reflux loops more effectively, improve measurement accuracy, increase efficiency, and maximize productivity.

Reflux-control outcomes

Our solutions help you:

  • Operate reflux control optimally
  • Adjust overhead-product purity accurately
  • Minimize process disturbances
  • Improve column control
  • Increase recovery
  • Improve refinery efficiency
  • Support higher productivity and profitability

Our team has developed control solutions for both fractionators and distillation units, ensuring the proper process control adjustment and selection of instrumentation.

Our advanced process control experts can help optimize fractionator and distillation processes to minimize disturbances, improve recovery, and increase refinery efficiency. 

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Minimize disturbances
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Increase refinery efficiency
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Improve recovery

Control and Instrumentation Expertise

ECI can help with the process-control adjustment and instrumentation selection required for distillation and fractionation applications, including reflux-control loops.

Our team can support application reviews involving:

  • Flow and temperature control
  • Reflux-control valves
  • Process measurement
  • Product-purity control
  • Distillation-column stability
  • Fractionator and sidecut operation
Get in touch with an expert, find the nearest ECI location or send us a note about your next project.
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